Acoustical Products Made in USA.
DOOR NOISE
Industrial workshops are among the loudest environments in manufacturing facilities. Daily operations often involve equipment such as machining centers, grinders, welding stations, hydraulic presses, and metal cutting tools. These machines regularly produce sound levels between 85–95 dB(A) during operation. While most workshops are separated from administrative areas by walls and doors, the door itself often becomes the weakest point in the sound isolation system. Sound easily escapes through the door panel and gaps around the frame, allowing machinery noise to travel directly into nearby offices or break rooms.
Employees working in adjacent office spaces may experience daily disruptions due to this noise leakage. Phone conversations, virtual meetings, and concentration-heavy tasks become difficult when background sound levels rise above 65–75 dB(A). Over time, constant exposure to this noise can reduce productivity, increase employee fatigue, and create an uncomfortable work environment for administrative staff. Even when the workshop walls contain insulation, the lack of proper door soundproofing allows noise to bypass the wall system entirely.
Traditional solutions such as replacing doors or installing heavy acoustic doors can be expensive and require construction modifications. Many facilities need a faster and more flexible solution that can be installed without major building alterations. This is where industrial acoustic door blankets become an effective noise control strategy.
The ImpactaCore® Acoustic Door Blanket System functions as a high-performance acoustic door barrier that installs directly over the workshop door opening. This heavy-duty soundproof door blanket incorporates a dense mass-loaded vinyl acoustic barrier combined with quilted fiberglass absorptive material. Together, these layers block airborne sound transmission and absorb reflected sound energy that would otherwise escape through the doorway.
By installing this industrial acoustic door blanket system, manufacturing facilities can significantly reduce sound leakage into nearby offices. In many cases, noise levels outside the workshop can be reduced from 90–95 dB(A) down to approximately 55–60 dB(A). This dramatic improvement creates a healthier and more productive workplace while allowing workshop operations to continue without interruption.
